careDP AI-powered condition monitoring system
Connect. Detect. React. Before downtime hits.
Ready to see what your robots are not telling you?
The challenge: Issues that still disrupt your line - despite
automation
- Unexpected robot program changes
- Unplanned downtime and production interruptions
- High maintenance costs / Manual inspections are time-consuming
- Limited visibility impacts your OEE
- Lack of data slows decision-making
The solution: careDP
careDP: condition-based monitoring for robotics
careDP uses AI to continuously monitor dresspack health, detecting corrugated tube
rips before they lead to premature cable failure. Beyond tube integrity, careDP
identifies anomalies such as unexpected robot program changes, and manual
interventions (e.g., tube repositioning, adding protections, or altering tube length). By
providing alerts via Dashboard, Email and phone, careDP enables quick action to
prevent unplanned downtime.
Why predictive maintenance matters
Predictive maintenance uses sensor data and AI to anticipate equipment issues before they cause downtime, moving beyond fixed schedules and reactive repairs.
Minimize downtime
Catch problems early to prevent unexpected failures and keep production running
smoothly.
Boost efficiency & OEE
Optimize maintenance timing to improve performance and overall equipment effectiveness.
Cut maintenance cost
Reduce emergency repairs and unplanned interventions with data-driven planning.
Extended asset lifespan
Avoid premature replacements. With real-time condition monitoring, you intervene
only when needed - protecting your investment and keeping assets performing longer.
Optimized spare parts planning
Stop overstocking “just in case.” Predictive insights let you plan ahead, ensuring critical
parts are available - without tying up your budget in excess inventory.
What careDP can do for you
Detect anomalies in real-time
Monitor dress pack movement continuously using AI and edge computing. careDP
learns normal motion patterns and flags micro-deviations—before they escalate into
failures.
Enable predictive maintenance
Shift from reactive fixes to proactive maintenance. By identifying anomalies, careDP
helps you schedule interventions before breakdowns happen.
Show live dashboard status of dresspacks
See the health of all connected robots in real time.
Save time and avoid surprise failures.
No integration needed
careDP works without connecting to your robots or PLCs – keeping your system secure and deployment simple.
Collect and display historical data of damage and changes
Track rips, repairs, and reprogramming events over time.
Plan smarter and detect recurring patterns before they cause issues.
Visual line and robot identification
See where problems occur across your entire site.
React faster with clear context and location insight.
Provide real-time alerts and accessibility
Instant Notifications via Email and App
Real-time alerts when a corrugated tube fails — enabling action before cables are exposed and production is impacted.
Avoid line stoppages by responding faster.
Multi-User Dashboard Access
Team members across shifts can access the same live information.
Ensure smooth handovers and quicker coordination.
How careDP prevents robot downtime
Dresspack rips & unplanned robot program changes -> careDP detects early
- Continuously monitor dress pack patterns
- Flags anomalies, micro-deviations, and path shifts
- Detects wear and unplanned program changes that risk quality
Inefficient maintenance -> careDP enables smart maintenance
- Uses AI to detect abnormal patterns in real-time
- Focus team on at-risk robots
- Reduces dependence on manual inspection
Reactive maintenance -> careDP enables proactive response
- Automatically triggers early warnings and alerts
- Send data to the cloud for validation and reporting
- Buys you time to act before costly failures occur
Less downtime
- Early warnings allow scheduled intervention
Lower costs
- Reduces emergency repairs & spare parts usage
More output
- Maintain OEE, cycle times, and KPIs
Integration & security
Edge-to-cloud intelligence
- careDP combines on-site sensors with secure cloud analytics (via Microsoft Azure) to deliver intelligent alerts, remote monitoring, and continuous improvement of detection models.
LTE data transmission
- careDP works independently from your factory network.
- No need to open your internal network to third-party tools.
Retrofit and compatibility
Retrofit for LSH 3 and LSH Delta
Upgrade without replacing existing dresspack systems.
Keep your setup and enhance it with careDP’s intelligence.
Upgrade existing lines
Install careDP robot-by-robot at your own pace.
Minimize investment and avoid full system overhauls.
careDP dashboard - your visual monitoring and anomaly detection tool
Real-time alerts and reports are delivered instantly via the careDP dashboard, email, or app
careDP dashboard overview
- The careDP dashboard provides a centralized view of all connected devices.
- It helps users quickly identify anomalies, monitor device status, and access data.
Key dashboard metrics
- Total devices – Number of careDP units installed.
- Anomalies – Indicates a detected issue that requires attention.
- Online & offline – Shows that all devices that are online / offline.
Visual insights & user-friendly features
- Highlights the plant location where careDP is deployed.
- Overview of detected anomalies vs. normal operations.
- List of devices, their anomaly status and availability for detailed monitoring.
careDP: Made for your team
Empowering every role with predictive insights
- Maintenance teams: Proactive failure detection reduces unexpected breakdown and speeds up repairs.
- Plant managers: careDP improves OEE, reduces downtime and enhances equipment reliability.
- Operations & production managers: Real-time insights help optimize production, prevent disruption, and improve efficiency.
- Supply Chain Managers: Optimized spare parts planning minimizes emergency orders and logistics costs.
- Automation engineers: Transparency across lines enables better root-cause analysis, supports continuous process optimization, and ensures seamless integration between robotics, sensors, and monitoring systems.
Why choose careDP?
- Real-time, condition-based monitoring
- No integration into customer network
- Easy to install and retrofit
- Developed by robotic dresspack experts
careDP does not wait for a breakdown. It prevents one. careDP turns disruption into insight. Downtime into uptime. Costly surprises into savings. Because in future-ready factories, failure is feedback. And feedback drives prevention.
Ready to see careDP in action?
