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  7. ABB 300 ABB IRC5 Series Operational Troubleshooting and Programming

ABB 300 ABB IRC5 Series Operational Troubleshooting and Programming

Sign up now via phone, email, or contact form:

Phone: 248-484-5500
BUS_Training@bizlinktech.com 

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Course Information

  • Code ID: ABB 300 IRC5
  • Course Type: Instructor led, taught with a 40/60 theory to hands-on approach. Theory portions will be followed by lab exercises to ensure an in-depth understanding of all key topics
  • Course Length: 5 days
  • Student Profile: Maintenance Technicians, Skilled Trades, Engineers, Supervisory Staff
  • Prerequisites: None

Course Profile

This 5-day core program is designed to prepare each student with the skills necessary for operation, setup, programming and operational troubleshooting of the ABB IRC5 robot system.

Topics Covered

BizLink Robotic Solutions USA, Inc. offers flexibility in training curriculum. Please ask the instructor for any system-specific information relating to specific applications.

  • Overview and identification of the control panel, FlexPendant, robot arm and other system components
  • Safe operation of robot while working in manual and automatic modes
  • Understanding and correcting robot operational errors using FlexPendant error message screens
  • Using the joystick and coordinate systems (Joint, World, Tool, User Frame) to jog the robot
  • Adjusting jogging and program execution settings using the QuickSet menu
  • Understanding and following program flow using subroutines and common robot program commands
  • Executing and stepping through routines for recovery, editing, and path verification
  • Interpreting SafeMove errors and following plant protocols for recovery
  • Principles of I/O communication and manipulation with end effectors and cell controllers (PLCs)
  • Robot program language and common robot program commands, including motion, I/O commands, and logic
  • Program creation and modification techniques
  • Solutions for common causes of downtime such as robot crashes, improperly located parts, and various problems with dunnage
  • Tool center point setup and modification
  • Revolution counter update procedure
  • Additional information relating to your specific applications (such as RobotWare Spot, Arc, Dispense, and Assembly ForceControl)

Course Objectives

Upon successful completion of this course, participants will be able to demonstrate the ability to:

  • Locate, identify and operate the robot control panel and FlexPendant.
  • Interpret FlexPendant messages and navigate the FlexPendant screens and menus.
  • Safely move the robot with the joystick, using various coordinate systems, tool center points, and work object frames.
  • Access, step and cycle through various programs and positions.
  • Edit, copy, paste, and delete lines in a routine.
  • Touch up existing robot positions and paths as well as edit positional data.
  • Interpret and edit motion instructions (MoveJ, MoveL, MoveC, MoveAbsJ) and their related arguments.
  • Insert, edit, and execute advanced motion instructions and offset arguments.
  • Create, declare, and edit data types such as robtargets and number registers.
  • Create, select, and call subroutines.
  • Insert, edit, and execute I/O commands in a routine, including end effector control and (simulated) PLC communication.
  • Create and use FlexPendant messages and the operator interface.
  • Insert, edit, and execute logic instructions in robot routines.
  • Create and implement various tool center points.
  • Backup and restore a robot system.
  • Update the robot’s revolution counters after measurement system battery failure.