ROC 100 – Rockwell GuardLogix / Studio 5000 Troubleshooting and Programming Level 1 (5 days)

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Phone: 248-484-5500
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Course Information

  • Code ID: ROC 100
  • Course Type: Instructor led, taught with a 40/60 theory to hands-on approach. Theory portions will be followed by lab exercises to ensure an in-depth understanding of all key topics
  • Course Length: 5 days
  • Student Profile: Maintenance Technicians, Skilled Trades, Engineers, Supervisory Staff
  • Prerequisites: Basic computer and Microsoft Windows skills, as well as a fundamental understanding of relay ladder logic and automation systems.

Course Profile

This 5-day core program is designed to prepare each student with the skills necessary for operation, installation, setup, programming and basic operational troubleshooting of the ControlLogix / GuardLogix PLC hardware platform and RSLogix 5000 / Studio 5000 Logix Designer software.

Topics Covered

BizLink Robotic Solutions USA, Inc. offers flexibility in training curriculum. Please ask the instructor for any system-specific information relating to your applications.

  • GuardLogix / ControlLogix Introduction
  • GuardLogix / ControlLogix Hardware Overview
  • RSLinx and Going Online
  • Navigating the Studio 5000 Logix Designer software in order to troubleshoot the system
  • Interpreting a Studio 5000 / Logix Designer Project (Tasks, Programs, Routines, Data Types)
  • Local Input/Output (I/O) Configuration
  • File Functions (Uploading, Downloading, Saving)
  • Interpreting Studio 5000 / Logix Designer Project Naming Conventions (Tag Names, Aliases, Addressing)
  • Editing Ladder Logic Online and Offline
  • Basic GuardLogix / ControlLogix Instruction Set (Bit Level, Program Control, Move, Timer, Counter, Compare, Math, File Level)
  • Basic Troubleshooting Techniques Using Studio 5000 Logix Designer (Searching and Cross Referencing)
  • Forcing and Toggling I/O
  • Introduction to EtherNet/IP Hardware and Software

Course Objectives

Upon successful completion of this course, participants will be able to demonstrate the ability to:

  • Describe the major components of a GuardLogix / ControlLogix system.
  • Identify a GuardLogix / ControlLogix system’s capability and characteristics with respect to number of allowable I/O points, memory backup battery life and key switch positions.
  • Describe all cables and connections necessary for a ControlLogix / GuardLogix system, including EtherNet/IP cables, serial cables, common I/O module wiring, and power distribution.
  • Identify key controller status information and describe its significance.
  • Determine the appropriate corrective action needed when controller faults exist.
  • Identify and explain the purpose of each of the menu options of Studio 5000 Logix Designer software.
  • Describe and employ the following ladder diagram instruction types: bit/relay, program control, move, timer, counter, compare, math, and file level (FLL, COP, and CPS).
  • Implement on the lab trainers, the safe use of temporary measures such as I/O forces and bit toggling to maintain production until the proper repairs can be made.
  • Identify the recommended corrective action to be taken when given the state of the diagnostic indicators on the following: controller module, local and remote I/O modules, EtherNet/IP modules, and all system power
    supplies.
  • Use “Who Active” to connect and go online to a processor.
  • Describe and perform controller project uploading and downloading.
  • Employ search and cross reference functions to troubleshoot logic via instructions and tags.
  • Enter and edit logic in remote run mode or program mode.
  • Create and assign tags, plus monitor and edit tag data.
  • Open, save, import, and export user programs.
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