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  7. ROC 200 – Rockwell GuardLogix / Studio 5000 Troubleshooting and Programming Level 2 (5 days)

ROC 200 – Rockwell GuardLogix / Studio 5000 Troubleshooting and Programming Level 2 (5 days)

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Phone: 248-484-5500
BUS_Training@bizlinktech.com 

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Course Information

  • Code ID: ROC 200
  • Course Type: Instructor led, taught with a 40/60 theory to hands-on approach. Theory portions will be followed by lab exercises to ensure an in-depth understanding of all key topics
  • Course Length: 5 days
  • Student Profile: Maintenance Technicians, Skilled Trades, Engineers, Supervisory Staff
  • Prerequisites: ROC 100 or equivalent. Each student should already have the ability to set up a basic GuardLogix /

    ControlLogix project from scratch before beginning this course.

  • Location: BizLink Robotic Solutions USA, Inc., 100 Kay Industrial Drive, Lake Orion, MI 48359

Course Profile

This program provides a quick review of topics that were presented in the Level 1 course, then explores more deeply into EtherNet/IP communication options. This course also works heavily with the safety options of the GuardLogix system to include hardware, configuration, troubleshooting, and the safety instruction set. Students will work extensively within the Studio 5000 Logix Designer software environment.

Topics Covered

BizLink Robotic Solutions USA, Inc. offers flexibility in training curriculum. Please ask the instructor for any system-specific information relating to your applications.

  • GuardLogix / ControlLogix System Hardware and Studio 5000 Software Review
  • Advanced EtherNet/IP Concepts: IP Addressing Standards, Connected Routing, I/O Controller Tags
  • Standard EtherNet/IP Module Configuration, I/O Mapping, and Module Replacement
  • EtherNet/IP Module Troubleshooting and System Value Instructions: GSV, SSV
  • GuardLogix Safety Control Concepts (Hardware and Software)
  • Safety EtherNet/IP Module Configuration, and I/O Mapping
  • Safety Instructions: ESTOP, RIN, DIN, LC, DCS, ROUT, CROUT
  • Safety Logic Implementation and Troubleshooting
  • GuardLogix Safety Signatures and Locking
  • CIP Safety I/O Module Replacement
  • Produced and Consumed Tags (for unscheduled data transfer to/from other PLCs)
  • PanelView Plus 7 Navigation and Replacement
  • Searching Logic for HMI Faults/Alarms: Power, Communications, I/O, Sequence, etc.
  • Troubleshooting with Trend Windows
  • Module Firmware and ControlFLASH Software
  • GuardLogix / ControlLogix Troubleshooting Tools: LEDs, Message Displays, HMI Messages, Logic, Tags, etc.

Course Objectives

Upon successful completion of this course, participants will be able to demonstrate the ability to:

  • Explain the use of multiple EtherNet/IP addresses and subnetworks in a GuardLogix control system.
  • Configure and implement standard EtherNet/IP I/O modules.
  • Interpret GSV and SSV instructions when troubleshooting.
  • Troubleshoot and replace standard EtherNet/IP I/O modules.
  • Explain how GuardLogix safety hardware and software work together to enable safe machinery.
  • Configure and implement safety EtherNet/IP I/O modules.
  • Edit and troubleshoot safety logic using safety-specific instructions and tags.
  • Lock and unlock a GuardLogix safety task.
  • Troubleshoot and replace safety EtherNet/IP I/O modules.
  • Create cell interlocks between PLCs using I/O configuration, plus produced and consumed tags.
  • Navigate the PanelView Plus HMI screens and software.
  • Replace a failed PanelView Plus HMI.
  • Use Search, Cross Reference, and other tools to troubleshoot PanelView Plus faults/alarms.
  • Create and configure Trend windows to closely watch data for troubleshooting.
  • Resolve firmware mismatch issues using ControlFLASH software.
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